Product
Automatic Glass Ampoule Washing Drying Filling Sealing Production Line
Details:
- The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements;
- The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level;
- Applicable specification: 1ml-20ml ampoule (as per user’s requirement);
- Production Capacity: 12000-36000BPH;
Description
Application
This production line is composed of SHH-QCL series Vertical Ultrasonic Bottle Washing Machine, SHH-AMRS series Circulating Hot Air Tunnel Sterilization Oven and SHH-AGF series Vertical Fill-Seal Machine. It is used for the production of 1-20ml ampoule injection and includes three working area including washing area, drying and sterilization area, filling and sealing area, which can be used separately. The whole production line is mainly used for the small volume injection production and is composed of more than 20 procedures, such as water spraying, ultrasonic washing, manipulator taking bottles, bottle turnover, swashing (inner and outer surface of bottles), blowing (inner and outer surface of bottles), preheating, drying and sterilizing, cooling, (nitrogen filling), filling, (nitrogen filling), preheating and sealing.
Feature
Performance Features:
- The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements;
- The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level;
- Applicable specification: 1ml-20ml ampoule (as per user’s requirement);
- Production Capacity: 12000-36000BPH;
- Number of filling head: 2-20, to be selected according to output;
- Filling Accuracy: ≤ ±1% (according to drug characteristics);
- Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
- Compact and simple structure, occupies less area;
- Stable product performance, easy and reliable operation, beautiful appearance;
- High degree of automation, fewer operators required;
- Various sealing gas supply methods such as natural gas or hydrogen and oxygen gas;
- Optional real-time display and printing system of sterilization temperature;
- The maximum sterilization temperature of hot air circulation tunnel oven is 350℃;
- The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good;
- Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
- Optional high-performance no-bottle-no-filling function and squeeze stop function;
- The filling machine can be equipped with online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.);
- Full-line linkage control and operation function ;
- To realize fully automatic control and monitor of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used;
- Applicable for wide range of bottle specifications, and easy to replace mould;
- The products can be customized according to customer’s actual demand.
Technical Parameters
Model | SHH-AF2 | SHH-AF4 | SHH-AF6 | SHH-AF8 | SHH-AF10 | SHH-AF12 | SHH-AF16 | SHH-AF20 |
Suitable size | 2-30ML(vials/ampoule) | |||||||
Output(pcs/min) | 20-60 | 40-120 | 60-200 | 100-250 | 120-300 | 150-400 | 200-500 | 280-600 |
Filling heads | 2 | 4 | 6 | 8 | 10 | 12 | 16 | 20 |
Power supply | 380vV 50HZ | |||||||
Power capacity(KW) | 79 | 79 | 90 | 92 | 108 | 108 | 115 | 132 |
Total weight(KG) | 8500 | 8500 | 8800 | 9300 | 9900 | 10200 | 10800 | 11800 |
Overall dimension(mm) | 9050*2200*2450 | 9050*2200*2450 | 9700*2200*2450 | 9700*2200*2450 | 10850*2200*2450 | 10850*2200*2450 | 11700*2200*2450 | 13653*2200*2450 |
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kevinpharmachinery@gmail.com
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kevinpharmachinery@gmail.com
WhatsApp/Phone/Wechat
008613166139318
Company name
Shanghai Huiheng Pharmaceutical Machinery Co., Ltd.