Automatic Glass Ampoule Washing Drying Filling Sealing Production Line

Details:

  1. The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements;
  2. The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level;
  3. Applicable specification: 1ml-20ml ampoule (as per user’s requirement);
  4. Production Capacity: 12000-36000BPH;

Description

Application

This production line is composed of SHH-QCL series Vertical Ultrasonic Bottle Washing Machine, SHH-AMRS series Circulating Hot Air Tunnel Sterilization Oven and SHH-AGF series Vertical Fill-Seal Machine. It is used for the production of 1-20ml ampoule injection and includes three working area including washing area, drying and sterilization area, filling and sealing area, which can be used separately. The whole production line is mainly used for the small volume injection production and is composed of more than 20 procedures, such as water spraying, ultrasonic washing, manipulator taking bottles, bottle turnover, swashing (inner and outer surface of bottles), blowing (inner and outer surface of bottles), preheating, drying and sterilizing, cooling, (nitrogen filling), filling, (nitrogen filling), preheating and sealing.

Feature

Performance Features:

  1. The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements;
  2. The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level;
  3. Applicable specification: 1ml-20ml ampoule (as per user’s requirement);
  4. Production Capacity: 12000-36000BPH;
  5. Number of filling head: 2-20, to be selected according to output;
  6. Filling Accuracy: ≤ ±1% (according to drug characteristics);
  7. Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
  8. Compact and simple structure, occupies less area;
  9. Stable product performance, easy and reliable operation, beautiful appearance;
  10. High degree of automation, fewer operators required;
  11. Various sealing gas supply methods such as natural gas or hydrogen and oxygen gas;
  12. Optional real-time display and printing system of sterilization temperature;
  13. The maximum sterilization temperature of hot air circulation tunnel oven is 350℃;
  14. The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good;
  15. Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
  16. Optional high-performance no-bottle-no-filling function and squeeze stop function;
  17. The filling machine can be equipped with online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.);
  18. Full-line linkage control and operation function ;
  19. To realize fully automatic control and monitor of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used;
  20. Applicable for wide range of bottle specifications, and easy to replace mould;
  21. The products can be customized according to customer’s actual demand.

Technical Parameters

Model SHH-AF2 SHH-AF4 SHH-AF6 SHH-AF8 SHH-AF10 SHH-AF12 SHH-AF16 SHH-AF20
Suitable size 2-30ML(vials/ampoule)
Output(pcs/min) 20-60 40-120 60-200 100-250 120-300 150-400 200-500 280-600
Filling heads 2 4 6 8 10 12 16 20
Power supply 380vV 50HZ
Power capacity(KW) 79 79 90 92 108 108 115 132
Total weight(KG) 8500 8500 8800 9300 9900 10200 10800 11800
Overall dimension(mm) 9050*2200*2450 9050*2200*2450 9700*2200*2450 9700*2200*2450 10850*2200*2450 10850*2200*2450 11700*2200*2450 13653*2200*2450

Tablet Example

Video

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Email

kevinpharmachinery@gmail.com

WhatsApp/Phone/Wechat

008613166139318

Company name

Shanghai Huiheng Pharmaceutical Machinery Co., Ltd.